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BellHawk Warehouse Tracking

An important part of BellHawk System's tracking and Traceability Solutions is the tracking of inventory and other materials in stock rooms, warehouses and distribution centers.

BellHawk perform the following tracking tasks in warehouses and stock-rooms:

  • Receiving materials

  • Labeling of materials

  • Tracking put-away of materials

  • Fetching materials to production

  • Picking and Packing of customer orders

  • Staging of materials for loading

  • Loading of Trucks

  • Shipping of materials

  • Cycle counting

 

BellHawk uses "Dynamic Binning" methods to minimize the warehouse space needed to store materials. In this, it automatically records where every container of materials is stored. Then, when materials need to be retrieved, the operator is informed on their mobile computers where the materials are located in age-first order. In this way, materials can be placed wherever there is space without the problem of trying to find the materials.

BellHawk can inform material handlers as to the preferred location to put materials away but always gives the choice of putting materials away where there is space. This avoids having some bines over-flowing into the aisle when other bins are empty. It also enables warehouses to dynamically cope with short and long term changes in requirements for storage.

BellHawk works efficiently in warehouses that use floor locations for storage as well as those that have extensive racks and bins. It can also work efficiently in stock-rooms and in outside yards and off-site storage where there is no wireless coverage.

BellHawk uses wireless mobile computers (equipped with built-in barcode scanners) to perform barcode scanning. Users have a choice of Windows Mobile and Windows CE based units. For most fork-lift truck usage, we currently recommend the Motorola/Symbol 9090-G handheld units with the built-in Lorax adaptive-range laser scanner. This unit will scan barcodes on pick-sheets at a range of 4 inches and then scan overhead retro-reflective floor location barcodes at a distance of 40 feet or more.  We support the Hand Held Products 9500 series of mobile computers but these need to be mounted in a truck-mount cradle with an external long-range scanner. We also support the Symbol fixed mount truck units. 

The wireless mobile computers use BSC's proprietary BSAF store and forward technology to ensure reliable and secure data collection in factory and warehouse environments where there are many factors that can interfere with wireless communications. With this technology, each mobile computer has its own local database that is used to perform transactions when wireless communications is intermittent. The use of BSAF ensures that scanning operations are not impeded due to wireless transmission being blocked by steel racking or by other materials that absorb radio waves.

BSAF enables warehouses to be effectively covered with only a few wireless access points. This can result in a very significant cost savings for large warehouses over the cost of deploying the many wireless access points needed for effective terminal server operation of the mobile computers. BSAF also enables the wireless computers to operate in off-site warehouses and truck delivery situations. In these cases the transactional data is stored up until the mobile computer returns within the range of an access point.

BellHawk provides a very cost effective alternative to complex Warehouse Management Systems that are designed for use in large retail distribution centers. BellHawk is ideally suited to warehouses that are associated with manufacturing operations or that perform a significant level of secondary operations. BellHawk does not try to control the actions of your material handlers through a set of complicated action rules. Instead, BellHawk provides the information your people need and enables them to efficiently carry out their warehouse activities.

To learn more about BellHawk Systems cost-effective implementation process, please click here.

For more information about how BellHawk Systems can help you with your specific inventory and warehouse operations tracking solution, please contact BellHawk Systems by clicking on the link below:

 

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